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Old February 18th, 2009, 01:27 PM   #1
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Shorty Header Install


So i think i pretty much know what to do, but does anyone have a set by step or a tech write up on this?
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Old February 18th, 2009, 01:32 PM   #2
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Originally Posted by njstang View Post
So i think i pretty much know what to do, but does anyone have a set by step or a tech write up on this?
You know what, I asked the same question not in those exact words of course, and the I got was take the old ones off and put the new ones on.

Anyway, I did mine with the help of a friend and it took jacking the motor and all kind of B.S. I hope you find what you are looking for, GOOD LUCK!!!
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Old February 18th, 2009, 01:57 PM   #3
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Step 1 Disconnect the (–) negative battery terminal, remove intake hose and air filter box, and remove strut tower brace
(if applicable).
Step 2 Lift vehicle as high as possible with jack and support with stands.
Step 3 Unplug all oxygen sensors (removal from H-pipe is not necessary).
Step 4 Unbolt H-pipe from manifolds and catback system and remove.
Step 5 Remove motor mount to K member nuts.
Step 6 Carefully jack up engine (we recommend using a solid block of wood to place under the engine) until mounts rise
out of K member. Safely support in this position.
Driver-Side
7 Disconnect EGR by-pass tube from top of exhaust
manifold.
8 Remove bolt from steering shaft at steering rack, move
shaft aside.
9 Although not necessary you may find more working
space by removing the motor mounts from the engine
block.
10 Remove stock exhaust manifold and gasket. NOTE: On
some vehicles it may be easier to access the upper
exhaust manifold bolts from above the engine.
11 Install header and gasket.
12 Insert one collector bolt down through each of the
slotted holes in the collector flange.
13 Reinstall motor mount and reassemble steering shaft
Passenger-Side
14 Unbolt and remove starter from bell housing.
15 Remove motor mount from block if needed.
16 Remove stock exhaust manifold and gasket.
17 Install header and gasket.
18 Insert supplied collector studs.
19 Reinstall motor mount and starter.
20 Lower engine into chassis and tighten nuts.
21 Reinstall H-pipe using supplied washers, lock
washers and nuts at collector.
22 Lower car and reinstall intake hose and strut tower
brace (if applicable).
23 Re-connect negative (–) battery terminal.
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Old February 18th, 2009, 01:59 PM   #4
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nice write up
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Old February 18th, 2009, 02:47 PM   #5
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damnn jay. you got mad goodies lately haha. did you get BBKs?
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Old February 18th, 2009, 03:12 PM   #6
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thanks SMS, you da man.

mike, i ran into that problem with the xpipe and cross threading that nut on the stud so i drove (partially open header) to mieneke up in freehold, those idiots wanted 150$ to just remove the nut and put a new stud in. i told them to get my car off the damn lift and that i didnt want them touching it. so i came home and bought some new Ford Racing Shorty headers off a member on here for 175$. now i just have to get that nut off but now that im going to be jacking the motor up and stuff ill have alot more room to get it off, ill prob torch it off or something lol.
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Old February 18th, 2009, 03:15 PM   #7
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haha yeah i feel that dude, meineke in freehold sucks. if that australian guy is still there, he wanted to charge me like 600 to weld in an axle back for my old TL...rip off. good luck with the torching
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