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Old November 5th, 2009, 03:55 AM   #1
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Is This True?


I just heard from 3 reliable ford mechanics that our stock PI heads (i have a 2000 GT) have a nasty design flaw, they made them with a 3 thread spark plug pattern, making them very easy to pop out (the spark plugs) due to the fact that aluminum expands and contracts alot and so on and so forth.. ending with a permanent head damage, and having to re-thread the pattern or just replacing the damaged one.

Now i think this was corrected 2001+

How true is this? i hope its not
even over-tightening the splugs would damage them...

NOW, here's my OTHER question... lol
IF i port my heads, would they have a higher compression? making them even more vulnerable to this "thread issue" and tearing those 3 thread spark plug patterns?

Im going crazy now..
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Old November 5th, 2009, 04:08 AM   #2
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I think its 4 threads, but yeah, for a short while ford skipped out on threads for the spark plugs. Just install them with antiseize and don't over tighten them. Although you may see here and there where people blew out a plug, plenty more never have that issue. Having your heads ported shouldn't change your compression ratio.
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Old November 5th, 2009, 04:14 AM   #3
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+1
use some antiseize
dont torque the shit out of it.
and it will be fine
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Old November 5th, 2009, 09:25 AM   #4
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its more a windsor motor issue to my knowledge which is a 99/00 model. it can happen on any head if overtighten'd/not tight enough. as for the compression, it will depend on if/what combustion chamber work is done.
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Old November 5th, 2009, 09:48 AM   #5
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like everyone has said it can happen, also like everyone has said just don't hulk those fuckers in or be a vagina when you put them in and you should be fine. I havn't had this issue for about 40K miles
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Old November 5th, 2009, 10:46 AM   #6
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I have heard it also happens on Romeo motors. If it does happen you don't to buy new heads. You can use a heliocoil to rethread your old one.
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Old November 5th, 2009, 11:31 AM   #7
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+1...its been known to happen
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Old November 5th, 2009, 12:42 PM   #8
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Do the patriot stage 2 heads have more threads? i know that they are based off of the stock heads, just wondering if they would have the same threads?
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Old November 5th, 2009, 12:55 PM   #9
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Just use a torque wrech when tightening them. I think the torque is like 18 in-lbs. Anyway its not very much an you can easily over tighten them which will wear the minimal threads and eventually cause them to break
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Old November 5th, 2009, 01:45 PM   #10
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ya its easy..had two myself. Heliocoil kit has taken care of them. I would like to do that to the remaining 6. But to be on the safe side ever time i change my oil i just pop off the coil packs and put a wrench on each plug to see if they are loose.
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Old November 5th, 2009, 02:36 PM   #11
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yeah it happens to all motors. it has done this to me three times in 8 months so far. im starting to be a pro at putting the inserts in the head. the 4.6, 5.4, and 6.8 has this kind of problem. romeo head blew out #4 plug
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Old November 5th, 2009, 10:21 PM   #12
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Thanks guys, ima look more into that Heliocoil stuff..
Are yall talking bout these here? Heli-Coil ( HeliCoil Inserts ) Helicoils Screw Thread Inserts | Emhart.com
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Old November 5th, 2009, 11:18 PM   #13
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Before you get all excited about this issue, I have 130,000 miles on my supercharged motor without a single plug being blown out on my 2000 windsor motor. I hope I haven't jinked myself, but its not as bad as some seem to indicate.
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Old November 5th, 2009, 11:54 PM   #14
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i have had 1 in 195000 miles
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I'll try the vaseline tonight. Thanks for the tip.
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Old November 6th, 2009, 01:48 AM   #15
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80k here...
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Old November 6th, 2009, 05:17 AM   #16
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1 in 87500 here and made Ford replace my shit under warranty for 50 bux hehe suckers
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Old November 6th, 2009, 02:47 PM   #17
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Originally Posted by Mustang_GTX View Post
1 in 87500 here and made Ford replace my shit under warranty for 50 bux hehe suckers
How? you think i could pull that off too? lol
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Old November 6th, 2009, 02:56 PM   #18
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Originally Posted by Mustang_GTX View Post
1 in 87500 here and made Ford replace my shit under warranty for 50 bux hehe suckers
It probly cost them less than $50 in parts and labor to fix it and they're saying the same thing to you....."hehe sucker"
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Old November 6th, 2009, 03:36 PM   #19
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^^ now that is hilarious!! i was thinking the same thing!!
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Old November 6th, 2009, 05:33 PM   #20
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Originally Posted by 03SonicBoom View Post
It probly cost them less than $50 in parts and labor to fix it and they're saying the same thing to you....."hehe sucker"
yup
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