[DeMello]

originally written on mustang forums and thoguht id share it with you guys for those of you that dont know aobut id like to learn more about it (not saying im going to do it...just want to learn)

spent some time talking to hmusn and he siad its not very realitic and was done with cheap parts but he had to go so i figured other smart car guys on this site would have more input


FROSTBITEN -

Many many people have been asking me how I got my supercharger kit for less than $1500. Well, this is how its done. Please make this a sticky.

Even if you dont have an 00-04 you can still get it done just as cheap. I have just quoted prices for a non-intercooled Vortech setup. Search through SuperchargersOnline.com :: Home :: Superchargers and supercharger accessories by Vortech, Paxton, Whipple, ProCharger and much more! and you can find prices for different makes and models. I do not work for them but they just have good service and they helped me build my kit.

This is a list of parts youll need to buy.

Vortech Bracket Assembly $289
SuperchargersOnline.com :: Product: Vortech Mounting Bracket Assembly for 2000-2004 Ford Mustang GT with 4.6L
includes:
3/8-16 x 1-3/4" HXHD G8
3/8" AN960 Flat Washers
Belt, K061080-Gatesd Saleen
Mach, 2000 GT Mtg. Brkt
8mm x 1.25 x 65 Soc
8mm x1.25 x 140 HXH
5/16 AN-Washer
6mm x 1.0 x 50mm HXHD Zinc
8mm x 1.25 x 25 HXHD
Radiator Pipe-Stnlss
#24 Gold Seal Hose C
Adel Clamp, 3/4' ID
10-24 x 1/2 Soc HD Cap, Zinc Plt
#10 Flat Washer
10mm x 1.50 x 140 Hex Head
10mm Washer, Zinc Plated
10mm x 1.5 x 65 Bolt, SHCS
#8 x 3/4 Sheet Metal
2000 2V Idler Ply Assy.
Idler Plt Assy, 2V GEN3
Idler Pulley, 6Rib 3" Flangd
Dust Cover (Idler Pulley)
12mm x 1.75 x 20mm Pld
Spacer, Idler Plate 2V G3
3/8-16 x G8 HXHD
1/4 SAE Washer, Pltd
M8 x 1.25 x 140 Bolt

Vortech Discharge Assembly $189
SuperchargersOnline.com :: Product: Vortech Discharge Assembly for 1996-2004 Ford Mustang GT with 4.6L (Satin)
includes:
Discharge Tube
3" x 2" Sleeve
2-3/4" x 2" Sleeve
#44 Hose Clamps
#48 Hose Clamps
#16 Hose Clamps
Bosch Bypass Valve
1" x 3.5" Heater Hose
1" x 13.5" Heater Hose
5/32" x 52" Vacuum Line
5/32" TEE
1" Hose Union
1" x 90 Degree Rubber Elbow

Vortech Air Intake Assembly $204
SuperchargersOnline.com :: Product: Vortech Air Intake Assembly for 1996-2004 Ford Mustang GT with 4.6L
includes:
90 Degree Intake Elbow
MAF Meter Bracket Assembly (be sure to order the correct size if you are using a 90mm MAF)
#56 Hose Clamps
3-1/2" x 2" Sleeve
3-1/2" x 9" Flex Hose
#52 Hose Clamps
Air Filter
1/4-20 x 3/4" SHCS
1/4-20 Nylock Nuts
1/4"SAE Washers
Inlet Elbow
3/4" NPT x 1" Hose Fitting
5/8" x 48" Hose
3/4" x 27" Hose
7/16" Rubber Grommet
5/8" Barb

Vortech Oil Feed Assembly $22
SuperchargersOnline.com :: Product: Vortech Oil Feed Assembly for 1996-2004 Ford Mustang with 4.6L & 1996-2001 Ford Mustang Cobra with 4.6L
includes:
1/4" x 26" Oil Feed Hose
.525 Crimp Ferrules
#4 Swivel x 1/4" Hose Barb Fitting
1/8" NPT -4 x 45 Degree male Elbow
1/4" NPT Street TEE
1/4" NPT x -4 90 Degree Fitting
-4 Flare to 1/4 NPT

Vortech Oil Drain Assembly $23
SuperchargersOnline.com :: Product: Vortech Oil Drain Assembly for 1996-2004 Ford Mustang with 4.6L & 1996-1998 Ford Mustang Cobra with 4.6L
inlcudes:
1/2" x 14" Oil Drain Hose
#8 Stainless Hose Clamps
90 Degree 1/2" Alum. Tube
Tube Nut
Male Connector

Vortech Bracket Assembly: $289
Vortech Discharge Assembly: $189
Vortech Air Intake Assembly: $204
Vortech Oil Feed Assembly: $22
Vortech Oil Drain Assembly: $23
Total: $727 before tax/shipping

That is cost for EVERY single item you need to put a Vortech S, SQ, or T trim on your 2000-2004 Mustang GT. Only thing left to buy is the head unit. They are fairly easy to find if you search Ebay, SVTperformance.com, or Corral.net . A used S-trim sells between $400-800 depending on assumed mileage and condition. I bought mine for $700 with discharge pipe and intake. If you want a new head unit they cost $1849 for a brand new satin V-1 s-trim. A used head unit WILL be alot cheaper and perform just as well. Even if the unit needs a rebuild, the cost is about $350 from vortech or you can find some performance shops that can do it for around $100. Mine was in great condition when I picked it up from a guy on Ebay. Even bieng a 6 year old head unit it had no shaft play and seems to be in perfect condition.

If you find a head unit for $600, add the cost of the hardware ($727) and this comes out to $1327 for a COMPLETE vortech s-trim setup every part new but the head unit and fuel injectors. Even if you paid say $800 it would just come out to $1527 before tax and shipping. 96-98 models with the return style fuel system will need a FuelManagementUnit also.

Install takes a full days work to get it done right. Anyone with general knowledge of removing and installing bolts on the front of the timing cover, removing the belt, using a pipe tap, and swapping non-pressed pullies can perform this install.

Heres the install manual: http://www.vortecheng.com/pdf/manuals/4FH4FL218im.pdf

BTW my ebay head unit is still in perfect condition after 20,000 miles of street/track time.

INTERCOOLER:
You have three choices:
Vortech Air-Water SuperchargersOnline.com :: Product: Vortech Aftercooler System for 1996-2004 Ford Mustang GT 4.6L 2V with Factory Intake Manifold (satin)
$1599
Paxton Air-Air SuperchargersOnline.com :: Product: Paxton Air to Air Intercooler for 1996-2004 Ford Mustang & Cobra with 4.6L
$1399
DIY Ebay kit
$200~

I went with an Ebay intercooler and found BTI piping from a guy on Ebay so my install was a little easier.

Non-intercooled setups will make around 350-370whp on 8psi. Intercooled setups can make 370-390whp on 8psi and over 400whp on 10psi with supporting mods on a 99-04 GT.

[DeMello]

and i added 500 to his setup to include a tune which he didnt mention and could be why his engine blew lol

[HMUSN]

[DeMello]

Originally Posted by HMUSN

lol

dont take it the wrong way...i belive everythign you said....just trying to learn more

[HMUSN]

I'll sit back and watch this thread. should be fun. what did you other guys pay for your superchargers?

[DeMello]

Originally Posted by HMUSN I'll sit back and watch this thread. should be fun. what did you other guys pay for your superchargers?

guessing 4-5k like you siad

[HMUSN]

I said over 5k when everything was done.

[DeMello]

oh yea lol

[hardhitter]

Originally Posted by HMUSN I'll sit back and watch this thread. should be fun. what did you other guys pay for your superchargers?

2k+injectors/fuel pump/intercooler/maf

[HMUSN]

^ and you tune AND the mods in your sig..

[DeMello]

Originally Posted by HMUSN ^ and you tune AND the mods in your sig..

but he doesnt need the other mods like exhuast and shit

and so plus the tune he did it for 3k

[HMUSN]

spotted! Demello after his 2K supercharger install.

YouTube - Blown up

YouTube - Blown up

[DeMello]

didnt say i was doing it

[HMUSN]

k I'm going for a nice 10 mile bike ride. be back a little later to check on this thread

[DeMello]

Originally Posted by HMUSN k I'm going for a nice 10 mile bike ride. be back a little later to check on this thread

[White99stang]

Originally Posted by HMUSN spotted! Demello after his 2K supercharger install. YouTube - Blown up

thats impossible dude, cause you see that car was at the track

[DeMello]

that was actaully really funny white

someday ill go

[HMUSN]

ok cut it short at 8 miles.. I'll make it up tonight.

[DeMello]

lol

[SteviGX]

YouTube - Pat racing a "Twin 57mm" Turbo Cobra

YouTube - Pat racing a "Twin 57mm" Turbo Cobra

that's gonna happen even if he done'st blow up haha

Guy snapped his tailshaft and sent it through the differential through the diff cover. about a 3K fix from what he said


o and thats mustangmanic in the right lane lol